BRP Evinrude Specifications Page 36
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34
OUTBOARD INSTALLATION
TRANSOM MEASURING AND DRILLING
Transom Height
Make sure the transom height matches the length
of the outboard to be installed.
• A 19 to 21 in. (48.3 to 53.3 mm) transom height
uses a 20 in. (50.8 mm) shaft outboard.
• The shaft length of the outboard being installed
should come close to matching the transom
height of the boat.
• Refer to SPECIFICATIONS in outboard Opera-
tor’s Guide for transom height.
Determine transom height by measuring from the
top edge of the transom, along the centerline.
For dual-outboard installations, transom height
should be measured at the outboard centerlines.
Use a straightedge as a reference to extend the
bottom of the boat.
Position the straightedge along centerline. The
distance from the top edge of the straightedge to
the top edge of the transom is the actual transom
height.
15–30 HP MODELS
With the outboard installed on the boat:
• Generally the anti-ventilation plate of the gear-
case should align with the bottom of the hull.
• The anti-ventilation plate should NOT extend
more than 2 in. (5 cm) BELOW the bottom of
the hull.
Transom Drilling Locations
75–300 HP, ALL MODELS
40–60 HP, POWER TRIM MODELS
25–30 HP, POWER TRIM MODELS
All models use the standard ABYC 4-Bolt mount-
ing pattern.
Use Transom drill fixture, P/N 434367 or
P/N 385368, as a guide for correct hole place-
ment. If drill fixture is unavailable, refer to Drilling
and Hardware Diagrams on p. 36 for measure-
ments.
Position drill fixture on top of transom or bracket
and align indicator points with centerline.
The indicators are affected by the squareness of
the top edge of the transom. If either side of the
fixture must be raised more than ¼ in. (6 mm)
above the transom's top surface to make both
indicators align, the transom must be modified.
IMPORTANT: DO NOT assume that the top
edge of the transom is straight. Position the drill
fixture based on measurements aligning it to the
bottom of the hull.
Maintain at least 1.75 in. (45 mm) of
transom surface above the top mounting
bolts.
1. Top edge of transom
2. Actual transom height
DR5541
1
2
Transom drill fixture P/N 434367 (heavy duty) 24496
NOTICE
- BRP US Inc 3
- Technical Publications 3
- 250 Sea Horse Drive 3
- TABLE OF CONTENTS 4
- SAFETY INFORMATION 6
- EMISSION-RELATED 9
- INSTRUCTIONS 9
- BOAT RIGGING 10
- Control Installation 11
- Control Cable Routing 12
- INFORMATION DISPLAY 13
- INFORMATION DISPLAY SYSTEMS 14
- BATTERY INSTALLATION 17
- Battery Cable Requirements 18
- Batteries 18
- Auxiliary Battery Charging 19
- FUEL SYSTEM 22
- REQUIREMENTS 22
- Fuel System Primer 23
- Fuel Filters 23
- Fuel Flow Requirements 24
- REMOTE OIL TANK 25
- INSTALLATION (V4 – V6) 25
- ALLON (11.4 L) TANK 26
- ALLON TANK 26
- Oil Tank Profiles 27
- CABLE AND HOSE 28
- INSTALLATION 28
- Protective Sleeve/Conduit 29
- Battery Cables 29
- Fuel Hose 29
- Oil Supply Hose 29
- Oetiker Clamp Servicing 30
- OUTBOARD INSTALLATION 33
- Transom Brackets and Jack 34
- Mounting Hardware 34
- TRANSOM MEASURING 35
- AND DRILLING 35
- Transom Height 36
- Transom Drilling Locations 36
- ANUAL TILT MODELS 37
- OWER TILT MODELS 37
- This is not a template 38
- 25–30 HP, MANUAL TILT MODELS 42
- 7.39 in 44
- (187.6 mm) 44
- 2.1 in 44
- (53.1 mm) 44
- 10.25 in. (260.4 mm) 44
- 9.38 in 45
- (238.25 mm) 45
- LIFTING THE 46
- OUTBOARD 46
- STEERING SYSTEMS 48
- Manual Hydraulic Steering 49
- Drag Links 49
- OUTBOARD MOUNTING 50
- OUTBOARD RIGGING 53
- EVINRUDE E-TEC 90° V 54
- MODELS 200–300 HP 54
- Control Cable Installation 55
- Battery Cable Connections 56
- SystemCheck Harness 56
- Connections 56
- I-Command Network Connections 57
- ICON Network Connections 58
- Water Pressure Gauge 59
- EVINRUDE E-TEC 60° V 60
- MODELS 115–200 HP 60
- EVINRUDE E-TEC 67
- MODELS 40–90 HP 67
- YLINDER MODELS 71
- LL MODELS 71
- MODELS 15–30 HP 73
- FUEL AND OIL PRIMING 77
- FUEL SYSTEM PRIMING 78
- OIL REQUIREMENTS 79
- Break-In Oiling 80
- OIL SUPPLY PRIMING 81
- 115 – 200 HP 60° V4/V6 and 82
- 200 – 250 HP 90° V6 Models 82
- 15 – 90 HP Models 84
- PREDELIVERY 85
- RUNNING CHECKS 86
- PROPELLERS 88
- WATER TEST AND FINAL 90
- ADJUSTMENTS 90
- Water Pressure Chart 91
- Tilt Limit Switch Adjustment 92
- (75 – 300 HP) 92
- Trim Sending Unit Adjustment 93
- (25 – 60 HP) 94
- Trim Tab Adjustment 95
- Dual-Outboard Alignment 96
- SAMPLE PREDELIVERY CHECKLIST 99
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